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Voltage booster for LEDs - very low voltage powered


Description

Schematic diagram
Schematic diagram (click for full resolution)

This is a variant of the well known "Joule thief" circuit. It's a simple voltage booster.

The principle of operation is simple:

  1. A small current flows through the 55 turn feedback winding and the 100 Ω resistor into the base of the transistor Q1.
  2. Q1 starts to turn on. The voltage on the primary (11 turn) winding, and thus also on the secondary/feedback winding (55 turns → approx. 5 times higher voltage) starts rising. Positive feedback holds the transistor on, current through the primary coil starts to rise.
  3. As the current rises, it reaches a value high enough so the core on which the windings are wound saturates, or where the gain of Q1 together with the limited base current isn't enough to keep the transistor fully switched on, the voltage on the windings starts to fall. This causes an even faster voltage drop on the windings, which causes less current to flow into the base - due to this positive feedback, the transistor turns off quickly.
  4. There is energy stored in the core. The voltage on both winding reverses (the direction of current flow relative to winding phasing remains the same, but now the current will flow mostly through the secondary/feedback winding). A negative voltage appears on the B-E junction of Q1, which stays off. Current is flowing through the LED, R1 is bypassed by the schottky diode.
  5. The current falls as the magnetic field collapses. Voltage on the winding returns to zero.
  6. The entire cycle repeats.

A switching germanium NPN transistor is used (GS 502). The voltage drop of a germanium PN junction (0.3 V, but even 50-100 mV will likely cause some already significant current to flow) is much lower than that of a silicon PN junction (about 0.6-0.7 V at room temperature). The minimum input voltage for a Joule thief with a silicon transistor is thus about 0.6 V, but this modified version can run from much lower voltages. The constructed prototype operates with input voltages as low as approximately 55 mV. When powered by 1.3 V, the currents were already reaching the limiting values for this transistor. According to experiments, 0.7-0.8 V was a reasonable maximum for the prototype. This circuit can be used (for example) to power an LED from a Peltier module (even a classic Peltier module can be used as a thermoelectric generator). With a common Peltier module (TEC1-12706), the prototype started working with a temperature difference of about 2-3°C - it is capable of running on heat from a hand. A big problem of this circuit is very bad availabilty of suitable transistors, as they aren't commonly made anymore. However, it's possible to build a similar circuit with an JFET or a depletion mode MOSFET.

The core used for the coils comes from a broken CFL and has an outer diameter of around 1 cm. Any small ferrite core with similar parameters will probably work. Any similar Schottky diode can be used in place of D1. It is possible to use LEDs with different colors. Overall, the part values aren't critical, except the transistor - it should optimally be a switching germanium type at least similar to the GS 502 - it is better to test several types and pieces. The transistor is placed in a socket here.


Photos

Prototype built on a piece of prototype board
Prototype built on a piece of prototype board (click for full resolution)

Operating
Operating (click for full resolution)


 


 
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